Performance vehicle component design



Performance vehicle component design focuses on weight reduction in combination with improving the performance characteristics. A steel multiple-assembly pulley is replaced with a single, aluminum multi-groove pulley, as shown in the figures below. All dimensions are in inches, with a tolerance of +/- 0.010 inches.  • Develop a process sequence to manufacture the special purpose pulley for 3, 350, and 250,000 components.  • Justify the reasoning for the process selection, and indicate potential process performance and quality issues.  • Discuss potential changes that you would make to the part to facilitate manufacturing, or to reduce the process costs.

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